Hi David,
It depends on the voltage and current requirements of your 3 phase brushless motors. SnapAmp is limited to an 80V supply and 12.5A cont. If that is adequate then SnapAmp could be used to drive them. It is a bit complicated to figure out the commutation and servo tuning parameters. Otherwise you would need external drives with analog input that could be driven with our Kanalog board.
Most of the IO requirements would be supplied by the SnapAmp or Kanalog boards. SnapAmp doesn't have an analog output for Spindle Speed control so if that is needed another device would be required. You didn't mention how the Spindle would be controlled. The Spindle requires an encoder to do threading.
Regards
TK
Group: DynoMotion |
Message: 5753 |
From: daveymahomh600e |
Date: 10/8/2012 |
Subject: Re: Help With a Complete System |
Thanks Tom.
The power requirements fall within that range. I suspect that complicated doesn't mean almost impossible? Is a separate power supply required for the motor power?
As for the spindle, it would be a VFD controlled AC motor. This machine wouldn't be used for any threading or like operations.
David
--- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi David,
> Â
> It depends on the voltage and current requirements of your 3 phase brushless motors. SnapAmp is limited to an 80V supply and 12.5A cont. If that is adequate then SnapAmp could be used to drive them. It is a bit complicated to figure out the commutation and servo tuning parameters. Otherwise you would need external drives with analog input that could be driven with our Kanalog board.
> Â
> Most of the IO requirements would be supplied by the SnapAmp or Kanalog boards. SnapAmp doesn't have an analog output for Spindle Speed control so if that is needed another device would be required. You didn't mention how the Spindle would be controlled. The Spindle requires an encoder to do threading.
> Â
> Regards
> TK
> Â
> Â
>
>
> ________________________________
> From: daveymahomh600e <david.m.stevenson@...>
> To: DynoMotion@yahoogroups.com
> Sent: Monday, October 8, 2012 4:35 AM
> Subject: [DynoMotion] Help With a Complete System
>
> Â
> Hello Folks,
> I am building a new 2 axis lathe style machine which will use 2 Baldor AC brushless servo motors. There aren't a lot of input/outputs to deal with, but I was wondering which Dynomotion components I need to acquire to build a controller?
>
> Is the SnapAmp able to provide the electrics for the motors, or do I still need the drives from Baldor? The drives are quite expensive compared to the SnapAmp and it looks like the power requirements are within the capabilities of the SnapAmp.
>
> As for I/O's, do I need another board, or does the Kflop/SnapAmp take care of that too? There would be a couple of Estops, palm buttons, 4 limits and some spindle controls, but nothing too fancy.
>
> Thanks for your guidance,
> David.
>
|
|
Group: DynoMotion |
Message: 5754 |
From: Tom Kerekes |
Date: 10/8/2012 |
Subject: Re: Help With a Complete System |
Hi David,
It is definitely possible :} Yes you must provide a power supply to drive the motors. Each SnapAmp has two power supply inputs (one for each motor) so each motor may uses a separate supply and voltage. Or you can connect one bigger supply to both inputs. There is an example C program called AutPhaseFind.c that can be used to determine the commutation parameters of your motor. You might look at it to see if you understand it. Here is a link to a CNCZone thread where a User had some issues with a brushless motor.
If you wish to be able to control your Spindle Speed from the control you must interface your VFD somehow to KFLOP.
Regards
TK
Group: DynoMotion |
Message: 5755 |
From: daveymahomh600e |
Date: 10/9/2012 |
Subject: Re: Help With a Complete System |
Thanks Tom.
I am not a C programmer, but have done other languages and am willing to learn the details. Do you suggest any particular power supply to be used with the SnapAmp? Are there certain parameters relating to the power supply that I would have to consider? Is there any step-by-step available that would help me through the process? I will finish going through the CNCzone thread today.
I started out using Mach3 but am hearing so many horror stories that I would rather stay away from it. The machine requirements are quite simple, with the hardest part being a digitizing routine for the mandrel chuck (metal spinning). I read that glowing recommendation about your CNC program last week and want to give it a try. I believe that the DynoMotion solution will give me much more flexibility with the machine design.
David
--- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi David,
> Â
> It is definitely possible :} Yes you must provide a power supply to drive the motors. Each SnapAmp has two power supply inputs (one for each motor) so each motor may uses a separate supply and voltage. Or you can connect one bigger supply to both inputs. There is an example C program called AutPhaseFind.c that can be used to determine the commutation parameters of your motor. You might look at it to see if you understand it. Here is a link to a CNCZone thread where a User had some issues with a brushless motor.
> Â
> http://www.cnczone.com/forums/dynomotion_kflop_kanalog/157938-kflop_snapamps.html#post1138368
> Â
> Â
> Â
> If you wish to be able to control your Spindle Speed from the control you must interface your VFD somehow to KFLOP.
> Â
> Â
> Regards
> TK
> Â
>
>
> ________________________________
> From: daveymahomh600e <david.m.stevenson@...>
> To: DynoMotion@yahoogroups.com
> Sent: Monday, October 8, 2012 12:31 PM
> Subject: [DynoMotion] Re: Help With a Complete System
>
> Â
> Thanks Tom.
> The power requirements fall within that range. I suspect that complicated doesn't mean almost impossible? Is a separate power supply required for the motor power?
>
> As for the spindle, it would be a VFD controlled AC motor. This machine wouldn't be used for any threading or like operations.
>
> David
>
> --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> >
> > Hi David,
> > ÃÂ
> > It depends on the voltage and current requirements of your 3 phase brushless motors.ÃÂ SnapAmp is limited to an 80V supply and 12.5A cont.ÃÂ If that is adequate then SnapAmp could be used to drive them.ÃÂ It is a bit complicated to figure out the commutation and servo tuning parameters.ÃÂ Otherwise you would need external drives with analog input that could be driven with our Kanalog board.
> > ÃÂ
> > Most of the IO requirements would be supplied by the SnapAmp or Kanalog boards.ÃÂ SnapAmp doesn't have an analog output for Spindle Speed control so if that is needed another device would be required.ÃÂ You didn't mention how the Spindle would be controlled.ÃÂ The Spindle requires an encoder to do threading.
> > ÃÂ
> > Regards
> > TK
> > ÃÂ
> > ÃÂ
> >
> >
> > ________________________________
> > From: daveymahomh600e <david.m.stevenson@>
> > To: mailto:DynoMotion%40yahoogroups.com
> > Sent: Monday, October 8, 2012 4:35 AM
> > Subject: [DynoMotion] Help With a Complete System
> >
> > ÃÂ
> > Hello Folks,
> > I am building a new 2 axis lathe style machine which will use 2 Baldor AC brushless servo motors. There aren't a lot of input/outputs to deal with, but I was wondering which Dynomotion components I need to acquire to build a controller?
> >
> > Is the SnapAmp able to provide the electrics for the motors, or do I still need the drives from Baldor? The drives are quite expensive compared to the SnapAmp and it looks like the power requirements are within the capabilities of the SnapAmp.
> >
> > As for I/O's, do I need another board, or does the Kflop/SnapAmp take care of that too? There would be a couple of Estops, palm buttons, 4 limits and some spindle controls, but nothing too fancy.
> >
> > Thanks for your guidance,
> > David.
> >
>
|
|
Group: DynoMotion |
Message: 5756 |
From: Tom Kerekes |
Date: 10/9/2012 |
Subject: Re: Help With a Complete System |
Hi David, I'm sure you will have no trouble with the C and we can help. It mostly involves cutting and pasting and changing parameters. With
respect to the power supply you would need to look at the voltage and power requirements for your motors. You must keep the peak supply voltage less than 80V with SnapAmp. So if you choose an unregulated supply it must have an unloaded voltage of less than 80V. And basically the more power the better. You might consider starting out with something like a low cost and lower voltage 48V 300W regulated supply. Meanwell sells them for about $60. Running at lower voltage will limit your max speed. Lower power will limit your max acceleration. Once everything is working you can go to higher voltage and power if necessary. Or unregulated supplies from Antek are popular HTH TK
From: daveymahomh600e <david.m.stevenson@...> To: DynoMotion@yahoogroups.com Sent: Tuesday, October 9, 2012 5:10 AM Subject: [DynoMotion] Re: Help With a Complete System
Thanks Tom.
I am not a C programmer, but have done other languages and am willing to learn the details. Do you suggest any particular power supply to be used with the SnapAmp? Are there certain parameters relating to the power supply that I would have to consider? Is there any step-by-step available that would help me through the process? I will finish going through the CNCzone thread today.
I started out using Mach3 but am hearing so many horror stories that I would rather stay away from it. The machine requirements are quite simple, with the hardest part being a digitizing routine for the mandrel chuck (metal spinning). I read that glowing recommendation about your CNC program last week and want to give it a try. I believe that the DynoMotion solution will give me much more flexibility with the machine design.
David
--- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi David,
> Â
> It is definitely possible :} Yes you must provide a power supply to drive the motors. Each SnapAmp has two power supply inputs (one for each motor) so each motor may uses a separate supply and voltage. Or you can connect one bigger supply to both inputs. There is an example C program called AutPhaseFind.c that can be used to determine the commutation parameters of your motor. You might look at it to see if you understand it. Here is a link to a CNCZone thread where a User had some issues with a brushless motor.
> Â
> http://www.cnczone.com/forums/dynomotion_kflop_kanalog/157938-kflop_snapamps.html#post1138368
> Â
> Â
> Â
> If you wish to be able to control your Spindle Speed from the control you must interface your VFD somehow to KFLOP.
> Â
> Â
> Regards
> TK
> Â
>
>
> ________________________________
> From: daveymahomh600e <david.m.stevenson@...>
> To: mailto:DynoMotion%40yahoogroups.com
> Sent: Monday, October 8, 2012 12:31 PM
> Subject: [DynoMotion] Re: Help With a Complete System
>
> Â
> Thanks Tom.
> The power requirements fall within that range. I suspect that complicated doesn't mean almost impossible? Is a separate power supply required for the motor power?
>
> As for the spindle, it would be a VFD controlled AC motor. This machine wouldn't be used for any threading or like operations.
>
> David
>
> --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> >
> > Hi David,
> > ÂÂ
> > It depends on the voltage and current requirements of your 3 phase brushless motors. SnapAmp is limited to an 80V supply and 12.5A cont. If that is adequate then SnapAmp could be used to drive them. It is a bit complicated to figure out the commutation and servo tuning parameters. Otherwise you would need external drives with analog input that could be driven with our Kanalog board.
> > ÂÂ
> > Most of the IO requirements would be supplied by the SnapAmp or Kanalog boards. SnapAmp doesn't have an analog output for Spindle Speed control so if that is needed another device would be required. You didn't mention how the Spindle would be controlled. The Spindle requires an encoder to do threading.
> > ÂÂ
> > Regards
> > TK
> > ÂÂ
> > ÂÂ
> >
> >
> > ________________________________
> > From: daveymahomh600e <david.m.stevenson@>
> > To: mailto:DynoMotion%40yahoogroups.com
> > Sent: Monday, October 8, 2012 4:35 AM
> > Subject: [DynoMotion] Help With a Complete System
> >
> > ÂÂ
> > Hello Folks,
> > I am building a new 2 axis lathe style machine which will use 2 Baldor AC brushless servo motors. There aren't a lot of input/outputs to deal with, but I was wondering which Dynomotion components I need to acquire to build a controller?
> >
> > Is the SnapAmp able to provide the electrics for the motors, or do I still need the drives from Baldor? The drives are quite expensive compared to the SnapAmp and it looks like the power requirements are within the capabilities of the SnapAmp.
> >
> > As for I/O's, do I need another board, or does the Kflop/SnapAmp take care of that too? There would be a couple of Estops, palm buttons, 4 limits and some spindle controls, but nothing too fancy.
> >
> > Thanks for your guidance,
> > David.
> >
>
|
|
Group: DynoMotion |
Message: 5757 |
From: daveymahomh600e |
Date: 10/9/2012 |
Subject: Re: Help With a Complete System |
Hello Tom,
Your reply was very helpful. Thank you.
I expected the code exists and it would mostly be a matter of collecting the right chunks of it, as you suggested.
Here are the specs for the servo...
Model Number BSM80C-375
Continuous Stall Torque
lb-in 31.9
N-m 3.6
Continuous Current amps 6.29
Peak Torque
lb-in 95.6
N-m 10.8
Peak Current amps 16.0
Thermal Resistance °C/watt 1.0
Thermal Time Constant Min 28
Mechanical Time Constant msec 2.7
Electrical Time Constant msec 3.73
Rated Speed @300 volts rpm 4000
Rated Speed @600 volts rpm 8000
Electrical
Torque Constant
lb-in/amp 6.0
N-m/amp 0.67
Voltage Constant
Vpk/krpm 57.5
Vrms/krpm 40.7
Resistance ohms 2.2
Inductance mH 8.2
Mechanical Inertia
lb-in-s2 0.00497
Kg-cm2 5.53
Maximum Speed rpm 10,000
Number of Motor Poles 4
Weight lbs/Kg 13/5.9
Does everything look okay to you?
Thanks for the power supply links.
I read through a bunch of your threads at CNCzone.com and I believe I am certainly on the right track here.
Thanks again,
David.
--- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi David,
> Â
> I'm sure you will have no trouble with the C and we can help. It mostly involves cutting and pasting and changing parameters.
> Â
> With respect to the power supply you would need to look at the voltage and power requirements for your motors. You must keep the peak supply voltage less than 80V with SnapAmp. So if you choose an unregulated supply it must have an unloaded voltage of less than 80V. And basically the more power the better. You might consider starting out with something like a low cost and lower voltage 48V 300W regulated supply. Meanwell sells them for about $60. Running at lower voltage will limit your max speed. Lower power will limit your max acceleration.  Once everything is working you can go to higher voltage and power if necessary. Â
> Â
> http://wattsupply.com/s.nl/sc.30/category.2200/.f
> Â
> Or unregulated supplies from Antek are popular
> Â
> http://stores.ebay.com/Antek-inc?_trksid=p2047675.l2563
> Â
> HTH
> TK
>
>
> ________________________________
> From: daveymahomh600e <david.m.stevenson@...>
> To: DynoMotion@yahoogroups.com
> Sent: Tuesday, October 9, 2012 5:10 AM
> Subject: [DynoMotion] Re: Help With a Complete System
>
> Â
>
> Thanks Tom.
>
> I am not a C programmer, but have done other languages and am willing to learn the details. Do you suggest any particular power supply to be used with the SnapAmp? Are there certain parameters relating to the power supply that I would have to consider? Is there any step-by-step available that would help me through the process? I will finish going through the CNCzone thread today.
>
> I started out using Mach3 but am hearing so many horror stories that I would rather stay away from it. The machine requirements are quite simple, with the hardest part being a digitizing routine for the mandrel chuck (metal spinning). I read that glowing recommendation about your CNC program last week and want to give it a try. I believe that the DynoMotion solution will give me much more flexibility with the machine design.
>
> David
>
> --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> >
> > Hi David,
> > ÃÂ
> > It is definitely possible :}ÃÂ Yes you must provide a power supply to drive the motors.ÃÂ Each SnapAmp has two power supply inputs (one for each motor) so each motor may uses a separate supply and voltage.ÃÂ Or you can connect one bigger supply to both inputs.ÃÂ There is an example C program called AutPhaseFind.c that can be used to determine the commutation parameters of your motor.ÃÂ You might look at it to see if you understand it.ÃÂ Here is a link to a CNCZone thread where a User had some issues with a brushless motor.
> > ÃÂ
> > http://www.cnczone.com/forums/dynomotion_kflop_kanalog/157938-kflop_snapamps.html#post1138368
> > ÃÂ
> > ÃÂ
> > ÃÂ
> > If you wish to be able to control your Spindle Speed from the control you must interface your VFD somehow to KFLOP.
> > ÃÂ
> > ÃÂ
> > Regards
> > TK
> > ÃÂ
> >
> >
> > ________________________________
> > From: daveymahomh600e <david.m.stevenson@>
> > To: mailto:DynoMotion%40yahoogroups.com
> > Sent: Monday, October 8, 2012 12:31 PM
> > Subject: [DynoMotion] Re: Help With a Complete System
> >
> > ÃÂ
> > Thanks Tom.
> > The power requirements fall within that range. I suspect that complicated doesn't mean almost impossible? Is a separate power supply required for the motor power?
> >
> > As for the spindle, it would be a VFD controlled AC motor. This machine wouldn't be used for any threading or like operations.
> >
> > David
> >
> > --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> > >
> > > Hi David,
> > > ÃâÃÂ
> > > It depends on the voltage and current requirements of your 3 phase brushless motors.ÃâàSnapAmp is limited to an 80V supply and 12.5A cont.ÃâàIf that is adequate then SnapAmp could be used to drive them.ÃâàIt is a bit complicated to figure out the commutation and servo tuning parameters.ÃâàOtherwise you would need external drives with analog input that could be driven with our Kanalog board.
> > > ÃâÃÂ
> > > Most of the IO requirements would be supplied by the SnapAmp or Kanalog boards.ÃâàSnapAmp doesn't have an analog output for Spindle Speed control so if that is needed another device would be required.ÃâàYou didn't mention how the Spindle would be controlled.ÃâàThe Spindle requires an encoder to do threading.
> > > ÃâÃÂ
> > > Regards
> > > TK
> > > ÃâÃÂ
> > > ÃâÃÂ
> > >
> > >
> > > ________________________________
> > > From: daveymahomh600e <david.m.stevenson@>
> > > To: mailto:DynoMotion%40yahoogroups.com
> > > Sent: Monday, October 8, 2012 4:35 AM
> > > Subject: [DynoMotion] Help With a Complete System
> > >
> > > ÃâÃÂ
> > > Hello Folks,
> > > I am building a new 2 axis lathe style machine which will use 2 Baldor AC brushless servo motors. There aren't a lot of input/outputs to deal with, but I was wondering which Dynomotion components I need to acquire to build a controller?
> > >
> > > Is the SnapAmp able to provide the electrics for the motors, or do I still need the drives from Baldor? The drives are quite expensive compared to the SnapAmp and it looks like the power requirements are within the capabilities of the SnapAmp.
> > >
> > > As for I/O's, do I need another board, or does the Kflop/SnapAmp take care of that too? There would be a couple of Estops, palm buttons, 4 limits and some spindle controls, but nothing too fancy.
> > >
> > > Thanks for your guidance,
> > > David.
> > >
> >
>
>
> Â
>
|
|
Group: DynoMotion |
Message: 5759 |
From: Tom Kerekes |
Date: 10/9/2012 |
Subject: Re: Help With a Complete System |
Hi David, The only issue I see is the motor voltage (Vpk/krpm 57.5 Volts). When a motor turns it acts like a generator with the higher the speed the higher the voltage. This parameter tells us that at 1000RPM it will be generating 57.5V. The supply voltage has to be higher than this to be able to put energy into the motor. So basically with a 70V power supply you will be limited to around 1000RPM. You need to determine if this is fast enough for your application. Otherwise you will need to go with another amplifier that can work at a higher voltage. Regards TK
Group: DynoMotion |
Message: 5760 |
From: daveymahomh600e |
Date: 10/9/2012 |
Subject: Re: Help With a Complete System |
Hi Tom,
1000 rpm is about 3x faster than I require for this machine anyway. I have been browsing the power supplies ,but am a little confused still. Could you suggest an appropriate size based upon the motor's specs?
Thanks very much,
David.
--- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi David,
>
> The only issue I see is the motor voltage (Vpk/krpm 57.5 Volts).
>
> When a motor turns it acts like a generator with the higher the speed the higher the voltage. This parameter tells us that at 1000RPM it will be generating 57.5V. The supply voltage has to be higher than this to be able to put energy into the motor. So basically with a 70V power supply you will be limited to around 1000RPM. You need to determine if this is fast enough for your application. Otherwise you will need to go with another amplifier that can work at a higher voltage.
>
> Regards
> TK
>
>
>
>
>
>
> ________________________________
> From: daveymahomh600e <david.m.stevenson@...>
> To: DynoMotion@yahoogroups.com
> Sent: Tuesday, October 9, 2012 1:45 PM
> Subject: [DynoMotion] Re: Help With a Complete System
>
>
> Â
>
>
> Hello Tom,
>
> Your reply was very helpful. Thank you.
>
> I expected the code exists and it would mostly be a matter of collecting the right chunks of it, as you suggested.
>
> Here are the specs for the servo...
> Model Number BSM80C-375
> Continuous Stall Torque
> lb-in 31.9
> N-m 3.6
> Continuous Current amps 6.29
> Peak Torque
> lb-in 95.6
> N-m 10.8
> Peak Current amps 16.0
> Thermal Resistance °C/watt 1.0
> Thermal Time Constant Min 28
> Mechanical Time Constant msec 2.7
> Electrical Time Constant msec 3.73
> Rated Speed @300 volts rpm 4000
> Rated Speed @600 volts rpm 8000
> Electrical
> Torque Constant
> lb-in/amp 6.0
> N-m/amp 0.67
> Voltage Constant
> Vpk/krpm 57.5
> Vrms/krpm 40.7
> Resistance ohms 2.2
> Inductance mH 8.2
> Mechanical Inertia
> lb-in-s2 0.00497
> Kg-cm2 5.53
> Maximum Speed rpm 10,000
> Number of Motor Poles 4
> Weight lbs/Kg 13/5.9
>
> Does everything look okay to you?
>
> Thanks for the power supply links.
>
> I read through a bunch of your threads at CNCzone.com and I believe I am certainly on the right track here.
>
> Thanks again,
> David.
>
> --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> >
> > Hi David,
> > ÃÂ
> > I'm sure you will have no trouble with the C and we can help.ÃÂ It mostly involves cutting and pasting and changing parameters.
> > ÃÂ
> > With respect to the power supply you would need to look at the voltage and power requirements for your motors.ÃÂ You must keep the peak supply voltage less than 80V with SnapAmp.ÃÂ So if you choose an unregulated supply it must have an unloaded voltage of less than 80V.ÃÂ And basically the more power the better.ÃÂ You might consider starting out with something like a low cost and lower voltage 48V 300W regulated supply.ÃÂ Meanwell sells them for about $60.ÃÂ Running at lower voltage will limit your max speed.ÃÂ Lower power will limit your max acceleration.ÃÂ ÃÂ Once everything is working you can go to higher voltage and power if necessary.ÃÂ ÃÂ
> > ÃÂ
> > http://wattsupply.com/s.nl/sc.30/category.2200/.f
> > ÃÂ
> > Or unregulated supplies from Antek are popular
> > ÃÂ
> > http://stores.ebay.com/Antek-inc?_trksid=p2047675.l2563
> > ÃÂ
> > HTH
> > TK
> >
> >
> > ________________________________
> > From: daveymahomh600e <david.m.stevenson@>
> > To: DynoMotion@yahoogroups.com
> > Sent: Tuesday, October 9, 2012 5:10 AM
> > Subject: [DynoMotion] Re: Help With a Complete System
> >
> > ÃÂ
> >
> > Thanks Tom.
> >
> > I am not a C programmer, but have done other languages and am willing to learn the details. Do you suggest any particular power supply to be used with the SnapAmp? Are there certain parameters relating to the power supply that I would have to consider? Is there any step-by-step available that would help me through the process? I will finish going through the CNCzone thread today.
> >
> > I started out using Mach3 but am hearing so many horror stories that I would rather stay away from it. The machine requirements are quite simple, with the hardest part being a digitizing routine for the mandrel chuck (metal spinning). I read that glowing recommendation about your CNC program last week and want to give it a try. I believe that the DynoMotion solution will give me much more flexibility with the machine design.
> >
> > David
> >
> > --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> > >
> > > Hi David,
> > > ÃâÃÂ
> > > It is definitely possible :}ÃâàYes you must provide a power supply to drive the motors.ÃâàEach SnapAmp has two power supply inputs (one for each motor) so each motor may uses a separate supply and voltage.ÃâàOr you can connect one bigger supply to both inputs.ÃâàThere is an example C program called AutPhaseFind.c that can be used to determine the commutation parameters of your motor.ÃâàYou might look at it to see if you understand it.ÃâàHere is a link to a CNCZone thread where a User had some issues with a brushless motor.
> > > ÃâÃÂ
> > > http://www.cnczone.com/forums/dynomotion_kflop_kanalog/157938-kflop_snapamps.html#post1138368
> > > ÃâÃÂ
> > > ÃâÃÂ
> > > ÃâÃÂ
> > > If you wish to be able to control your Spindle Speed from the control you must interface your VFD somehow to KFLOP.
> > > ÃâÃÂ
> > > ÃâÃÂ
> > > Regards
> > > TK
> > > ÃâÃÂ
> > >
> > >
> > > ________________________________
> > > From: daveymahomh600e <david.m.stevenson@>
> > > To: mailto:DynoMotion%40yahoogroups.com
> > > Sent: Monday, October 8, 2012 12:31 PM
> > > Subject: [DynoMotion] Re: Help With a Complete System
> > >
> > > ÃâÃÂ
> > > Thanks Tom.
> > > The power requirements fall within that range. I suspect that complicated doesn't mean almost impossible? Is a separate power supply required for the motor power?
> > >
> > > As for the spindle, it would be a VFD controlled AC motor. This machine wouldn't be used for any threading or like operations.
> > >
> > > David
> > >
> > > --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > >
> > > > Hi David,
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > It depends on the voltage and current requirements of your 3 phase brushless motors.ÃÆ'ââ¬Å¡ÃâàSnapAmp is limited to an 80V supply and 12.5A cont.ÃÆ'ââ¬Å¡ÃâàIf that is adequate then SnapAmp could be used to drive them.ÃÆ'ââ¬Å¡ÃâàIt is a bit complicated to figure out the commutation and servo tuning parameters.ÃÆ'ââ¬Å¡ÃâàOtherwise you would need external drives with analog input that could be driven with our Kanalog board.
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > Most of the IO requirements would be supplied by the SnapAmp or Kanalog boards.ÃÆ'ââ¬Å¡ÃâàSnapAmp doesn't have an analog output for Spindle Speed control so if that is needed another device would be required.ÃÆ'ââ¬Å¡ÃâàYou didn't mention how the Spindle would be controlled.ÃÆ'ââ¬Å¡ÃâàThe Spindle requires an encoder to do threading.
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > Regards
> > > > TK
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > >
> > > >
> > > > ________________________________
> > > > From: daveymahomh600e <david.m.stevenson@>
> > > > To: mailto:DynoMotion%40yahoogroups.com
> > > > Sent: Monday, October 8, 2012 4:35 AM
> > > > Subject: [DynoMotion] Help With a Complete System
> > > >
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > Hello Folks,
> > > > I am building a new 2 axis lathe style machine which will use 2 Baldor AC brushless servo motors. There aren't a lot of input/outputs to deal with, but I was wondering which Dynomotion components I need to acquire to build a controller?
> > > >
> > > > Is the SnapAmp able to provide the electrics for the motors, or do I still need the drives from Baldor? The drives are quite expensive compared to the SnapAmp and it looks like the power requirements are within the capabilities of the SnapAmp.
> > > >
> > > > As for I/O's, do I need another board, or does the Kflop/SnapAmp take care of that too? There would be a couple of Estops, palm buttons, 4 limits and some spindle controls, but nothing too fancy.
> > > >
> > > > Thanks for your guidance,
> > > > David.
> > > >
> > >
> >
> >
> > Ã
> >
>
|
|
Group: DynoMotion |
Message: 5762 |
From: Tom Kerekes |
Date: 10/9/2012 |
Subject: Re: Help With a Complete System |
Hi David,
Those motors can each handle peak current of 16A. With a 70V supply that is about 1100watts. Just to give you some idea this is about 1.5HP. But again it depends on what your application really needs. By setting your acceleration lower you will draw less power. I would suggest starting with something like a 70V 600W unregulated supply to power both motors. Later you could add another if needed. A nice feature of SnapAmp is that it can plot the
supply voltage so you can see exactly what the supply is doing during acceleration and so forth.
Regards TK
Group: DynoMotion |
Message: 5763 |
From: daveymahomh600e |
Date: 10/9/2012 |
Subject: Re: Help With a Complete System |
Hi Tom,
Thank you for your guidance. It is much appreciated. It will be great to be able to analyze the motor profiles and tune them properly.
All the best,
David.
--- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi David,
>
> Those motors can each handle peak current of 16A. With a 70V supply that is about 1100watts. Just to give you some idea this is about 1.5HP. But again it depends on what your application really needs. By setting your acceleration lower you will draw less power. I would suggest starting with something like a 70V 600W unregulated supply to power both motors. Later you could add another if needed. A nice feature of SnapAmp is that it can plot the supply voltage so you can see exactly what the supply is doing during acceleration and so forth.
>
>
> Regards
> TK
>
>
>
> ________________________________
> From: daveymahomh600e <david.m.stevenson@...>
> To: DynoMotion@yahoogroups.com
> Sent: Tuesday, October 9, 2012 2:02 PM
> Subject: [DynoMotion] Re: Help With a Complete System
>
>
> Â
> Hi Tom,
>
> 1000 rpm is about 3x faster than I require for this machine anyway. I have been browsing the power supplies ,but am a little confused still. Could you suggest an appropriate size based upon the motor's specs?
>
> Thanks very much,
> David.
>
> --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> >
> > Hi David,
> >
> > The only issue I see is the motor voltage (Vpk/krpm 57.5 Volts).
> >
> > When a motor turns it acts like a generator with the higher the speed the higher the voltage.ÃÂ This parameter tells us that at 1000RPM it will be generating 57.5V.ÃÂ The supply voltage has to be higher than this to be able to put energy into the motor.ÃÂ So basically with a 70V power supply you will be limited to around 1000RPM.ÃÂ You need to determine if this is fast enough for your application.ÃÂ Otherwise you will need to go with another amplifier that can work at a higher voltage.
> >
> > Regards
> > TK
> >
> >
> >
> >
> >
> >
> > ________________________________
> > From: daveymahomh600e <david.m.stevenson@>
> > To: DynoMotion@yahoogroups.com
> > Sent: Tuesday, October 9, 2012 1:45 PM
> > Subject: [DynoMotion] Re: Help With a Complete System
> >
> >
> > ÃÂ
> >
> >
> > Hello Tom,
> >
> > Your reply was very helpful. Thank you.
> >
> > I expected the code exists and it would mostly be a matter of collecting the right chunks of it, as you suggested.
> >
> > Here are the specs for the servo...
> > Model Number BSM80C-375
> > Continuous Stall Torque
> > lb-in 31.9
> > N-m 3.6
> > Continuous Current amps 6.29
> > Peak Torque
> > lb-in 95.6
> > N-m 10.8
> > Peak Current amps 16.0
> > Thermal Resistance ðC/watt 1.0
> > Thermal Time Constant Min 28
> > Mechanical Time Constant msec 2.7
> > Electrical Time Constant msec 3.73
> > Rated Speed @300 volts rpm 4000
> > Rated Speed @600 volts rpm 8000
> > Electrical
> > Torque Constant
> > lb-in/amp 6.0
> > N-m/amp 0.67
> > Voltage Constant
> > Vpk/krpm 57.5
> > Vrms/krpm 40.7
> > Resistance ohms 2.2
> > Inductance mH 8.2
> > Mechanical Inertia
> > lb-in-s2 0.00497
> > Kg-cm2 5.53
> > Maximum Speed rpm 10,000
> > Number of Motor Poles 4
> > Weight lbs/Kg 13/5.9
> >
> > Does everything look okay to you?
> >
> > Thanks for the power supply links.
> >
> > I read through a bunch of your threads at CNCzone.com and I believe I am certainly on the right track here.
> >
> > Thanks again,
> > David.
> >
> > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > >
> > > Hi David,
> > > ÃâÃÂ
> > > I'm sure you will have no trouble with the C and we can help.ÃâàIt mostly involves cutting and pasting and changing parameters.
> > > ÃâÃÂ
> > > With respect to the power supply you would need to look at the voltage and power requirements for your motors.ÃâàYou must keep the peak supply voltage less than 80V with SnapAmp.ÃâàSo if you choose an unregulated supply it must have an unloaded voltage of less than 80V.ÃâàAnd basically the more power the better.ÃâàYou might consider starting out with something like a low cost and lower voltage 48V 300W regulated supply.ÃâàMeanwell sells them for about $60.ÃâàRunning at lower voltage will limit your max speed.ÃâàLower power will limit your max acceleration.ÃâàÃâàOnce everything is working you can go to higher voltage and power if necessary.ÃâàÃâÃÂ
> > > ÃâÃÂ
> > > http://wattsupply.com/s.nl/sc.30/category.2200/.f
> > > ÃâÃÂ
> > > Or unregulated supplies from Antek are popular
> > > ÃâÃÂ
> > > http://stores.ebay.com/Antek-inc?_trksid=p2047675.l2563
> > > ÃâÃÂ
> > > HTH
> > > TK
> > >
> > >
> > > ________________________________
> > > From: daveymahomh600e <david.m.stevenson@>
> > > To: DynoMotion@yahoogroups.com
> > > Sent: Tuesday, October 9, 2012 5:10 AM
> > > Subject: [DynoMotion] Re: Help With a Complete System
> > >
> > > ÃâÃÂ
> > >
> > > Thanks Tom.
> > >
> > > I am not a C programmer, but have done other languages and am willing to learn the details. Do you suggest any particular power supply to be used with the SnapAmp? Are there certain parameters relating to the power supply that I would have to consider? Is there any step-by-step available that would help me through the process? I will finish going through the CNCzone thread today.
> > >
> > > I started out using Mach3 but am hearing so many horror stories that I would rather stay away from it. The machine requirements are quite simple, with the hardest part being a digitizing routine for the mandrel chuck (metal spinning). I read that glowing recommendation about your CNC program last week and want to give it a try. I believe that the DynoMotion solution will give me much more flexibility with the machine design.
> > >
> > > David
> > >
> > > --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > >
> > > > Hi David,
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > It is definitely possible :}ÃÆ'ââ¬Å¡ÃâàYes you must provide a power supply to drive the motors.ÃÆ'ââ¬Å¡ÃâàEach SnapAmp has two power supply inputs (one for each motor) so each motor may uses a separate supply and voltage.ÃÆ'ââ¬Å¡ÃâàOr you can connect one bigger supply to both inputs.ÃÆ'ââ¬Å¡ÃâàThere is an example C program called AutPhaseFind.c that can be used to determine the commutation parameters of your motor.ÃÆ'ââ¬Å¡ÃâàYou might look at it to see if you understand it.ÃÆ'ââ¬Å¡ÃâàHere is a link to a CNCZone thread where a User had some issues with a brushless motor.
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > http://www.cnczone.com/forums/dynomotion_kflop_kanalog/157938-kflop_snapamps.html#post1138368
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > If you wish to be able to control your Spindle Speed from the control you must interface your VFD somehow to KFLOP.
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > Regards
> > > > TK
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > >
> > > >
> > > > ________________________________
> > > > From: daveymahomh600e <david.m.stevenson@>
> > > > To: mailto:DynoMotion%40yahoogroups.com
> > > > Sent: Monday, October 8, 2012 12:31 PM
> > > > Subject: [DynoMotion] Re: Help With a Complete System
> > > >
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > Thanks Tom.
> > > > The power requirements fall within that range. I suspect that complicated doesn't mean almost impossible? Is a separate power supply required for the motor power?
> > > >
> > > > As for the spindle, it would be a VFD controlled AC motor. This machine wouldn't be used for any threading or like operations.
> > > >
> > > > David
> > > >
> > > > --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > > >
> > > > > Hi David,
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > > It depends on the voltage and current requirements of your 3 phase brushless motors.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàSnapAmp is limited to an 80V supply and 12.5A cont.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàIf that is adequate then SnapAmp could be used to drive them.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàIt is a bit complicated to figure out the commutation and servo tuning parameters.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàOtherwise you would need external drives with analog input that could be driven with our Kanalog board.
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > > Most of the IO requirements would be supplied by the SnapAmp or Kanalog boards.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàSnapAmp doesn't have an analog output for Spindle Speed control so if that is needed another device would be required.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàYou didn't mention how the Spindle would be controlled.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàThe Spindle requires an encoder to do threading.
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > > Regards
> > > > > TK
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > >
> > > > >
> > > > > ________________________________
> > > > > From: daveymahomh600e <david.m.stevenson@>
> > > > > To: mailto:DynoMotion%40yahoogroups.com
> > > > > Sent: Monday, October 8, 2012 4:35 AM
> > > > > Subject: [DynoMotion] Help With a Complete System
> > > > >
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > > Hello Folks,
> > > > > I am building a new 2 axis lathe style machine which will use 2 Baldor AC brushless servo motors. There aren't a lot of input/outputs to deal with, but I was wondering which Dynomotion components I need to acquire to build a controller?
> > > > >
> > > > > Is the SnapAmp able to provide the electrics for the motors, or do I still need the drives from Baldor? The drives are quite expensive compared to the SnapAmp and it looks like the power requirements are within the capabilities of the SnapAmp.
> > > > >
> > > > > As for I/O's, do I need another board, or does the Kflop/SnapAmp take care of that too? There would be a couple of Estops, palm buttons, 4 limits and some spindle controls, but nothing too fancy.
> > > > >
> > > > > Thanks for your guidance,
> > > > > David.
> > > > >
> > > >
> > >
> > >
> > > Ãâ
> > >
> >
>
|
|
Group: DynoMotion |
Message: 5764 |
From: daveymahomh600e |
Date: 10/9/2012 |
Subject: Re: Help With a Complete System |
Hello Tom,
Sorry to bother you, but I wanted to confirm that this would be an appropriate power supply for my system...
http://www.ebay.com/itm/70V-600W-CNC-Mill-Router-Power-Supply-Gecko-Driver-/370546932025?pt=LH_DefaultDomain_0&hash=item5646517939
Thank you,
David.
--- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi David,
>
> Those motors can each handle peak current of 16A. With a 70V supply that is about 1100watts. Just to give you some idea this is about 1.5HP. But again it depends on what your application really needs. By setting your acceleration lower you will draw less power. I would suggest starting with something like a 70V 600W unregulated supply to power both motors. Later you could add another if needed. A nice feature of SnapAmp is that it can plot the supply voltage so you can see exactly what the supply is doing during acceleration and so forth.
>
>
> Regards
> TK
>
>
>
> ________________________________
> From: daveymahomh600e <david.m.stevenson@...>
> To: DynoMotion@yahoogroups.com
> Sent: Tuesday, October 9, 2012 2:02 PM
> Subject: [DynoMotion] Re: Help With a Complete System
>
>
> Â
> Hi Tom,
>
> 1000 rpm is about 3x faster than I require for this machine anyway. I have been browsing the power supplies ,but am a little confused still. Could you suggest an appropriate size based upon the motor's specs?
>
> Thanks very much,
> David.
>
> --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> >
> > Hi David,
> >
> > The only issue I see is the motor voltage (Vpk/krpm 57.5 Volts).
> >
> > When a motor turns it acts like a generator with the higher the speed the higher the voltage.ÃÂ This parameter tells us that at 1000RPM it will be generating 57.5V.ÃÂ The supply voltage has to be higher than this to be able to put energy into the motor.ÃÂ So basically with a 70V power supply you will be limited to around 1000RPM.ÃÂ You need to determine if this is fast enough for your application.ÃÂ Otherwise you will need to go with another amplifier that can work at a higher voltage.
> >
> > Regards
> > TK
> >
> >
> >
> >
> >
> >
> > ________________________________
> > From: daveymahomh600e <david.m.stevenson@>
> > To: DynoMotion@yahoogroups.com
> > Sent: Tuesday, October 9, 2012 1:45 PM
> > Subject: [DynoMotion] Re: Help With a Complete System
> >
> >
> > ÃÂ
> >
> >
> > Hello Tom,
> >
> > Your reply was very helpful. Thank you.
> >
> > I expected the code exists and it would mostly be a matter of collecting the right chunks of it, as you suggested.
> >
> > Here are the specs for the servo...
> > Model Number BSM80C-375
> > Continuous Stall Torque
> > lb-in 31.9
> > N-m 3.6
> > Continuous Current amps 6.29
> > Peak Torque
> > lb-in 95.6
> > N-m 10.8
> > Peak Current amps 16.0
> > Thermal Resistance ðC/watt 1.0
> > Thermal Time Constant Min 28
> > Mechanical Time Constant msec 2.7
> > Electrical Time Constant msec 3.73
> > Rated Speed @300 volts rpm 4000
> > Rated Speed @600 volts rpm 8000
> > Electrical
> > Torque Constant
> > lb-in/amp 6.0
> > N-m/amp 0.67
> > Voltage Constant
> > Vpk/krpm 57.5
> > Vrms/krpm 40.7
> > Resistance ohms 2.2
> > Inductance mH 8.2
> > Mechanical Inertia
> > lb-in-s2 0.00497
> > Kg-cm2 5.53
> > Maximum Speed rpm 10,000
> > Number of Motor Poles 4
> > Weight lbs/Kg 13/5.9
> >
> > Does everything look okay to you?
> >
> > Thanks for the power supply links.
> >
> > I read through a bunch of your threads at CNCzone.com and I believe I am certainly on the right track here.
> >
> > Thanks again,
> > David.
> >
> > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > >
> > > Hi David,
> > > ÃâÃÂ
> > > I'm sure you will have no trouble with the C and we can help.ÃâàIt mostly involves cutting and pasting and changing parameters.
> > > ÃâÃÂ
> > > With respect to the power supply you would need to look at the voltage and power requirements for your motors.ÃâàYou must keep the peak supply voltage less than 80V with SnapAmp.ÃâàSo if you choose an unregulated supply it must have an unloaded voltage of less than 80V.ÃâàAnd basically the more power the better.ÃâàYou might consider starting out with something like a low cost and lower voltage 48V 300W regulated supply.ÃâàMeanwell sells them for about $60.ÃâàRunning at lower voltage will limit your max speed.ÃâàLower power will limit your max acceleration.ÃâàÃâàOnce everything is working you can go to higher voltage and power if necessary.ÃâàÃâÃÂ
> > > ÃâÃÂ
> > > http://wattsupply.com/s.nl/sc.30/category.2200/.f
> > > ÃâÃÂ
> > > Or unregulated supplies from Antek are popular
> > > ÃâÃÂ
> > > http://stores.ebay.com/Antek-inc?_trksid=p2047675.l2563
> > > ÃâÃÂ
> > > HTH
> > > TK
> > >
> > >
> > > ________________________________
> > > From: daveymahomh600e <david.m.stevenson@>
> > > To: DynoMotion@yahoogroups.com
> > > Sent: Tuesday, October 9, 2012 5:10 AM
> > > Subject: [DynoMotion] Re: Help With a Complete System
> > >
> > > ÃâÃÂ
> > >
> > > Thanks Tom.
> > >
> > > I am not a C programmer, but have done other languages and am willing to learn the details. Do you suggest any particular power supply to be used with the SnapAmp? Are there certain parameters relating to the power supply that I would have to consider? Is there any step-by-step available that would help me through the process? I will finish going through the CNCzone thread today.
> > >
> > > I started out using Mach3 but am hearing so many horror stories that I would rather stay away from it. The machine requirements are quite simple, with the hardest part being a digitizing routine for the mandrel chuck (metal spinning). I read that glowing recommendation about your CNC program last week and want to give it a try. I believe that the DynoMotion solution will give me much more flexibility with the machine design.
> > >
> > > David
> > >
> > > --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > >
> > > > Hi David,
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > It is definitely possible :}ÃÆ'ââ¬Å¡ÃâàYes you must provide a power supply to drive the motors.ÃÆ'ââ¬Å¡ÃâàEach SnapAmp has two power supply inputs (one for each motor) so each motor may uses a separate supply and voltage.ÃÆ'ââ¬Å¡ÃâàOr you can connect one bigger supply to both inputs.ÃÆ'ââ¬Å¡ÃâàThere is an example C program called AutPhaseFind.c that can be used to determine the commutation parameters of your motor.ÃÆ'ââ¬Å¡ÃâàYou might look at it to see if you understand it.ÃÆ'ââ¬Å¡ÃâàHere is a link to a CNCZone thread where a User had some issues with a brushless motor.
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > http://www.cnczone.com/forums/dynomotion_kflop_kanalog/157938-kflop_snapamps.html#post1138368
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > If you wish to be able to control your Spindle Speed from the control you must interface your VFD somehow to KFLOP.
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > Regards
> > > > TK
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > >
> > > >
> > > > ________________________________
> > > > From: daveymahomh600e <david.m.stevenson@>
> > > > To: mailto:DynoMotion%40yahoogroups.com
> > > > Sent: Monday, October 8, 2012 12:31 PM
> > > > Subject: [DynoMotion] Re: Help With a Complete System
> > > >
> > > > ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > Thanks Tom.
> > > > The power requirements fall within that range. I suspect that complicated doesn't mean almost impossible? Is a separate power supply required for the motor power?
> > > >
> > > > As for the spindle, it would be a VFD controlled AC motor. This machine wouldn't be used for any threading or like operations.
> > > >
> > > > David
> > > >
> > > > --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > > >
> > > > > Hi David,
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > > It depends on the voltage and current requirements of your 3 phase brushless motors.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàSnapAmp is limited to an 80V supply and 12.5A cont.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàIf that is adequate then SnapAmp could be used to drive them.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàIt is a bit complicated to figure out the commutation and servo tuning parameters.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàOtherwise you would need external drives with analog input that could be driven with our Kanalog board.
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > > Most of the IO requirements would be supplied by the SnapAmp or Kanalog boards.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàSnapAmp doesn't have an analog output for Spindle Speed control so if that is needed another device would be required.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàYou didn't mention how the Spindle would be controlled.ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâàThe Spindle requires an encoder to do threading.
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > > Regards
> > > > > TK
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > >
> > > > >
> > > > > ________________________________
> > > > > From: daveymahomh600e <david.m.stevenson@>
> > > > > To: mailto:DynoMotion%40yahoogroups.com
> > > > > Sent: Monday, October 8, 2012 4:35 AM
> > > > > Subject: [DynoMotion] Help With a Complete System
> > > > >
> > > > > ÃÆ'Ã'âââ¬Ã
¡ÃÆ'ââ¬Å¡ÃâÃÂ
> > > > > Hello Folks,
> > > > > I am building a new 2 axis lathe style machine which will use 2 Baldor AC brushless servo motors. There aren't a lot of input/outputs to deal with, but I was wondering which Dynomotion components I need to acquire to build a controller?
> > > > >
> > > > > Is the SnapAmp able to provide the electrics for the motors, or do I still need the drives from Baldor? The drives are quite expensive compared to the SnapAmp and it looks like the power requirements are within the capabilities of the SnapAmp.
> > > > >
> > > > > As for I/O's, do I need another board, or does the Kflop/SnapAmp take care of that too? There would be a couple of Estops, palm buttons, 4 limits and some spindle controls, but nothing too fancy.
> > > > >
> > > > > Thanks for your guidance,
> > > > > David.
> > > > >
> > > >
> > >
> > >
> > > Ãâ
> > >
> >
>
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Group: DynoMotion |
Message: 5765 |
From: TK |
Date: 10/9/2012 |
Subject: Re: Help With a Complete System |
Hi David,
The specification is not clear what the no load voltage is. But I would expect it to be less than 80V. They claim it should work with Geckos which are limited to 80V also. I assume they made a typo that the Caps are rated for only 50V. I suppose you would need to ask them.
Regards TK
Hello Tom,
Sorry to bother you, but I wanted to confirm that this would be an appropriate power supply for my system...
http://www.ebay.com/itm/70V-600W-CNC-Mill-Router-Power-Supply-Gecko-Driver-/370546932025?pt=LH_DefaultDomain_0&hash=item5646517939
Thank you,
David.
--- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@...> wrote:
>
> Hi David,
>
> Those motors can each handle peak current of 16A. With a 70V supply that is about 1100watts. Just to give you some idea this is about 1.5HP. But again it depends on what your application really needs. By setting your acceleration lower you will draw less power. I would suggest starting with something like a 70V 600W unregulated supply to power both motors. Later you could add another if needed. A nice feature of SnapAmp is that it can plot the supply voltage so you can see exactly what the supply is doing during acceleration and so forth.
>
>
> Regards
> TK
>
>
>
> ________________________________
> From: daveymahomh600e <david.m.stevenson@...>
> To: DynoMotion@yahoogroups.com
> Sent: Tuesday, October 9, 2012 2:02 PM
> Subject: [DynoMotion] Re: Help With a Complete System
>
>
> Â
> Hi Tom,
>
> 1000 rpm is about 3x faster than I require for this machine anyway. I have been browsing the power supplies ,but am a little confused still. Could you suggest an appropriate size based upon the motor's specs?
>
> Thanks very much,
> David.
>
> --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> >
> > Hi David,
> >
> > The only issue I see is the motor voltage (Vpk/krpm 57.5 Volts).
> >
> > When a motor turns it acts like a generator with the higher the speed the higher the voltage. This parameter tells us that at 1000RPM it will be generating 57.5V. The supply voltage has to be higher than this to be able to put energy into the motor. So basically with a 70V power supply you will be limited to around 1000RPM. You need to determine if this is fast enough for your application. Otherwise you will need to go with another amplifier that can work at a higher voltage.
> >
> > Regards
> > TK
> >
> >
> >
> >
> >
> >
> > ________________________________
> > From: daveymahomh600e <david.m.stevenson@>
> > To: DynoMotion@yahoogroups.com
> > Sent: Tuesday, October 9, 2012 1:45 PM
> > Subject: [DynoMotion] Re: Help With a Complete System
> >
> >
> > ÂÂ
> >
> >
> > Hello Tom,
> >
> > Your reply was very helpful. Thank you.
> >
> > I expected the code exists and it would mostly be a matter of collecting the right chunks of it, as you suggested.
> >
> > Here are the specs for the servo...
> > Model Number BSM80C-375
> > Continuous Stall Torque
> > lb-in 31.9
> > N-m 3.6
> > Continuous Current amps 6.29
> > Peak Torque
> > lb-in 95.6
> > N-m 10.8
> > Peak Current amps 16.0
> > Thermal Resistance °C/watt 1.0
> > Thermal Time Constant Min 28
> > Mechanical Time Constant msec 2.7
> > Electrical Time Constant msec 3.73
> > Rated Speed @300 volts rpm 4000
> > Rated Speed @600 volts rpm 8000
> > Electrical
> > Torque Constant
> > lb-in/amp 6.0
> > N-m/amp 0.67
> > Voltage Constant
> > Vpk/krpm 57.5
> > Vrms/krpm 40.7
> > Resistance ohms 2.2
> > Inductance mH 8.2
> > Mechanical Inertia
> > lb-in-s2 0.00497
> > Kg-cm2 5.53
> > Maximum Speed rpm 10,000
> > Number of Motor Poles 4
> > Weight lbs/Kg 13/5.9
> >
> > Does everything look okay to you?
> >
> > Thanks for the power supply links.
> >
> > I read through a bunch of your threads at CNCzone.com and I believe I am certainly on the right track here.
> >
> > Thanks again,
> > David.
> >
> > --- In DynoMotion@yahoogroups.com, Tom Kerekes <tk@> wrote:
> > >
> > > Hi David,
> > > ÂÂÂ
> > > I'm sure you will have no trouble with the C and we can help. It mostly involves cutting and pasting and changing parameters.
> > > ÂÂÂ
> > > With respect to the power supply you would need to look at the voltage and power requirements for your motors. You must keep the peak supply voltage less than 80V with SnapAmp. So if you choose an unregulated supply it must have an unloaded voltage of less than 80V. And basically the more power the better. You might consider starting out with something like a low cost and lower voltage 48V 300W regulated supply. Meanwell sells them for about $60. Running at lower voltage will limit your max speed. Lower power will limit your max acceleration.  Once everything is working you can go to higher voltage and power if necessary. ÂÂÂ
> > > ÂÂÂ
> > > http://wattsupply.com/s.nl/sc.30/category.2200/.f
> > > ÂÂÂ
> > > Or unregulated supplies from Antek are popular
> > > ÂÂÂ
> > > http://stores.ebay.com/Antek-inc?_trksid=p2047675.l2563
> > > ÂÂÂ
> > > HTH
> > > TK
> > >
> > >
> > > ________________________________
> > > From: daveymahomh600e <david.m.stevenson@>
> > > To: DynoMotion@yahoogroups.com
> > > Sent: Tuesday, October 9, 2012 5:10 AM
> > > Subject: [DynoMotion] Re: Help With a Complete System
> > >
> > > ÂÂÂ
> > >
> > > Thanks Tom.
> > >
> > > I am not a C programmer, but have done other languages and am willing to learn the details. Do you suggest any particular power supply to be used with the SnapAmp? Are there certain parameters relating to the power supply that I would have to consider? Is there any step-by-step available that would help me through the process? I will finish going through the CNCzone thread today.
> > >
> > > I started out using Mach3 but am hearing so many horror stories that I would rather stay away from it. The machine requirements are quite simple, with the hardest part being a digitizing routine for the mandrel chuck (metal spinning). I read that glowing recommendation about your CNC program last week and want to give it a try. I believe that the DynoMotion solution will give me much more flexibility with the machine design.
> > >
> > > David
> > >
> > > --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > >
> > > > Hi David,
> > > > ÃÆ'‚ÂÂÂ
> > > > It is definitely possible :}ÃÆ'‚ Yes you must provide a power supply to drive the motors.ÃÆ'‚ Each SnapAmp has two power supply inputs (one for each motor) so each motor may uses a separate supply and voltage.ÃÆ'‚ Or you can connect one bigger supply to both inputs.ÃÆ'‚ There is an example C program called AutPhaseFind.c that can be used to determine the commutation parameters of your motor.ÃÆ'‚ You might look at it to see if you understand it.ÃÆ'‚ Here is a link to a CNCZone thread where a User had some issues with a brushless motor.
> > > > ÃÆ'‚ÂÂÂ
> > > > http://www.cnczone.com/forums/dynomotion_kflop_kanalog/157938-kflop_snapamps.html#post1138368
> > > > ÃÆ'‚ÂÂÂ
> > > > ÃÆ'‚ÂÂÂ
> > > > ÃÆ'‚ÂÂÂ
> > > > If you wish to be able to control your Spindle Speed from the control you must interface your VFD somehow to KFLOP.
> > > > ÃÆ'‚ÂÂÂ
> > > > ÃÆ'‚ÂÂÂ
> > > > Regards
> > > > TK
> > > > ÃÆ'‚ÂÂÂ
> > > >
> > > >
> > > > ________________________________
> > > > From: daveymahomh600e <david.m.stevenson@>
> > > > To: mailto:DynoMotion%40yahoogroups.com
> > > > Sent: Monday, October 8, 2012 12:31 PM
> > > > Subject: [DynoMotion] Re: Help With a Complete System
> > > >
> > > > ÃÆ'‚ÂÂÂ
> > > > Thanks Tom.
> > > > The power requirements fall within that range. I suspect that complicated doesn't mean almost impossible? Is a separate power supply required for the motor power?
> > > >
> > > > As for the spindle, it would be a VFD controlled AC motor. This machine wouldn't be used for any threading or like operations.
> > > >
> > > > David
> > > >
> > > > --- In mailto:DynoMotion%40yahoogroups.com, Tom Kerekes <tk@> wrote:
> > > > >
> > > > > Hi David,
> > > > > ÃÆ'Æ'‚ÃÆ'‚ÂÂÂ
> > > > > It depends on the voltage and current requirements of your 3 phase brushless motors.ÃÆ'Æ'‚ÃÆ'‚ SnapAmp is limited to an 80V supply and 12.5A cont.ÃÆ'Æ'‚ÃÆ'‚ If that is adequate then SnapAmp could be used to drive them.ÃÆ'Æ'‚ÃÆ'‚ It is a bit complicated to figure out the commutation and servo tuning parameters.ÃÆ'Æ'‚ÃÆ'‚ Otherwise you would need external drives with analog input that could be driven with our Kanalog board.
> > > > > ÃÆ'Æ'‚ÃÆ'‚ÂÂÂ
> > > > > Most of the IO requirements would be supplied by the SnapAmp or Kanalog boards.ÃÆ'Æ'‚ÃÆ'‚ SnapAmp doesn't have an analog output for Spindle Speed control so if that is needed another device would be required.ÃÆ'Æ'‚ÃÆ'‚ You didn't mention how the Spindle would be controlled.ÃÆ'Æ'‚ÃÆ'‚ The Spindle requires an encoder to do threading.
> > > > > ÃÆ'Æ'‚ÃÆ'‚ÂÂÂ
> > > > > Regards
> > > > > TK
> > > > > ÃÆ'Æ'‚ÃÆ'‚ÂÂÂ
> > > > > ÃÆ'Æ'‚ÃÆ'‚ÂÂÂ
> > > > >
> > > > >
> > > > > ________________________________
> > > > > From: daveymahomh600e <david.m.stevenson@>
> > > > > To: mailto:DynoMotion%40yahoogroups.com
> > > > > Sent: Monday, October 8, 2012 4:35 AM
> > > > > Subject: [DynoMotion] Help With a Complete System
> > > > >
> > > > > ÃÆ'Æ'‚ÃÆ'‚ÂÂÂ
> > > > > Hello Folks,
> > > > > I am building a new 2 axis lathe style machine which will use 2 Baldor AC brushless servo motors. There aren't a lot of input/outputs to deal with, but I was wondering which Dynomotion components I need to acquire to build a controller?
> > > > >
> > > > > Is the SnapAmp able to provide the electrics for the motors, or do I still need the drives from Baldor? The drives are quite expensive compared to the SnapAmp and it looks like the power requirements are within the capabilities of
|
|
Group: DynoMotion |
Message: 5766 |
From: David Stevenson |
Date: 10/9/2012 |
Subject: Re: Help With a Complete System |
Thanks
Tom.
I will ask
them.
David
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